Selecting the right Tension Meter - - Hans Schmidt Vietnam

Selecting the right Tension Meter

Loại sản phẩm: Hans-schmidt

Mã sản phẩm: Selecting the right Tension Meter

Nhà cung cấp: ANS Vietnam

Xuất Xứ: Chính hãng

Hãng sản xuất: Hans-schmidt Vietnam

Giá : Vui lòng liên hệ

Selecting the right tension meter is important for getting the best measuring result.
 

1. Selecting the model

  According to your desired use:

  • Hand-held or stationary model
  • Mechanical or electronic model
     

     According to application:

     table application for selecting the right model
 

2. Selecting the tension range

Tension
Range*

up to
SCHMIDT-
Calibration
Material**
Textil Industry
e. g. max.
yarn count
Wire Industry
e. g. copper wire,
soft-annealed
20 cN Filament: 25 tex 25 tex max. 0.05 mm Ø
50 cN PA: 0.12 mm Ø 50 tex max. 0.08 mm Ø
120 cN PA: 0.12 mm Ø 120 tex max. 0.13 mm Ø
200 cN PA: 0.12 mm Ø 200 tex max. 0.17 mm Ø
300 cN PA: 0.20 mm Ø 300 tex max. 0.20 mm Ø
400 cN PA: 0.20 mm Ø 400 tex 0.10 - 0.25 mm Ø
500 cN PA: 0.20 mm Ø 500 tex 0.10 - 0.25 mm Ø
1000 cN PA: 0.30 mm Ø 1000 tex 0.10 - 0.45 mm Ø
1500 cN PA: 0.30 mm Ø 1500 tex 0.15 - 0.50 mm Ø
2000 cN PA: 0.50 mm Ø 2000 tex 0.30 - 0.60 mm Ø
3500 cN PA: 0.80 mm Ø 3500 tex 0.35 - 0.80 mm Ø
5000 cN PA: 0.80 mm Ø 5000 tex 0.40 - 1.00 mm Ø
8000 cN PA: 1.00 mm Ø 8000 tex 0.50 - 1.10 mm Ø
10 daN PA: 1.00 mm Ø 10000 tex 0.70 - 1.20 mm Ø
20 daN PA: 1.50 mm Ø 20000 tex 1.50 - 1.70 mm Ø
30 daN PA: 1.50 mm Ø 30000 tex 1.50 - 2.00 mm Ø
50 daN Steel rope:
1.50 mm Ø (7x7x0.20)
50000 tex 1.50 - 2.50 mm Ø
 
Recommendations for typical textile and wire applications: 

*  Tension measured in N (= Newton)
**Calibration with standard materials - such as polyamide monofilament (PA) - according to the SCHMIDT factory procedure has been proved to provide the best results for 95 % of all industrial applications.
 
Note: We recommend selecting the tension range twice the tension you intend to measure. This has the advantage that you can measure higher than expected values. It also facilitates reading the measured tension on analog scales.
 
conversion table newton, kilogram, poun force


Tex-System

Tex-system is a weight numbering system (tex = weight in gram per 1000 m running length, that means 1 tex = 1 g/1000 m). It is used to describe the fineness of textile fibres, yarns, twines, etc. Even higher the tex-number, the stronger is the yarn. The tex-symbol is set behind the particular number, e. g. 120 tex.
120 tex x 2 means: There are twisted 2 yarns with 120 tex.

Fine yarns are declared with the description decitex (abbreviation = dtex). Therefor the weight adverts on continuus yarn in gram per 10000 m running length, theat means 1 dtex = 1 g/10000 m. Even higher the dtex-number, even stronger is the filament. In practice the specifications of chemical fibers occur mostly in dtex.



If your material to be measured differs in kind and diameter:

Please contact us for assistance to determine the right tension range and model. For this purpose a material sample of 5 m should be supplied.

3. Select the guide rollers

according to the following criteria:

  • Roller shape V-grooved or with asymmetrical groove...
  • Roller shape U-grooved with radius or cylindrical...
  • Roller material (hardcoated aluminium, plastic, steel, etc.)...
  • Max. line speed of the measured material...
guide rollers for different applications

4. Required accessories

  • Adjustable damping 
  • Special lever 
  • Memory pointer

5. Special custom-made designs

We provide customer-supplied designs on request:                                

  • Special tension ranges 
  • Customized measuring head widths for applications
  • Customized distance between the two outer rollers to minimize material deflection
  • Calibration for material path other than vertical
  • Calibration to different units, such as g or kg

    For more information please contact us.

6. Calibration using customer-supplied material

 

This is recommended when the material to be measured differs significantly from the SCHMIDT calibration material in diameter, rigidity of shape etc. For this purpose a material sample of about 5 m should be supplied.

7. Inspection Certificate 3.1

 

according EN 10204 with calibration report optional 

These Quality Certificates are optionally available and are recommended especially for 
ISO 9000 certified companies.

Certificate of Compliance with the order 2.1 according EN 10204 is included

If you need assistance...

Should you need any help in selecting your tension meter, please contact us directly, or the service department of your machinery supplier. In any case, please furnish the following information:

  • Description of application and machinery 
  • Description of the material to be measured (Ø, type, characteristics, etc..)
  • Line speed of the material
  • Recommended or estimated tension
  • Maximum measuring head width or available access space
  • If necessary, submit a material sample of about 5 m
  •  

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